TRIZ: The Science of Systematic Innovation

by Ellen Domb

*This article first appeared in the proceedings of the Portland International Conference on the Management of Technology, August, 1999.

Abstract: TRIZ is the acronym for "Theory of Inventive Problem Solving" in Russian. The TRIZ methodology was developed between 1946 and 1985, and is now in use world-wide. It is a systematic, left-brain creativity method, and as such, is very well suited to the development of new and improved products, services, and systems. Examples of the use TRIZ in several situations will illustrate the use of the tools of TRIZ.

I. INTRODUCTION

Much historical problem solving and innovation has been based on an egalitarian assumption that if the people involved in some specific area of work apply their knowledge of the work and their knowledge of their customers to the improvement of that work, they will be a success. But, Deming and other have repeatedly taught that in any organizational improvement effort, the workers (whether mangers or non-management employees) must be given training to do the work they are asked to do. [1] For many quality and productivity improvement activities, the only training in creativity has been training in brainstorming.

A. Right brain creativity

Brainstorming is a method of creativity that was developed initially for liberating people from their disciplined way of thinking, to get them to look far-afield from conventional thinking, and was originally used in the advertising industry. [2] Brainstorming is a right brain activity; that is, it works best if the brainstorming team uses the skills of the right side of their brains. The right and left sides of the brain, for most people, have the characteristics shown in Table I.

TABLE I.
PATTERNS OF THINKING FOR THE RIGHT AND LEFT SIDES OF THE BRAIN.

 
Right Side Left Side
Pattern recognition Linear thinking
Pictorial thinking Logical thinking
Playful thinking Numerical thinking
Uninhibited thinking Judgmental thinking

 

This is why the "rules of brainstorming" [3] advise participants to draw pictures, to post all ideas on a wall, to generate ideas continuously, not to criticize or praise another person’s ideas (since praise and criticism are both judgments, and will suppress the right brain activity in favor of left brain activity.) and to encourage continuous flow of ideas. At the end of the brainstorming session ideas are sorted, duplicates are removed, and criteria for the kind of ideas that can improve the process under consideration (nominal group technique, prioritization matrix, prototype studies) are applied. If there are many ideas, the affinity diagram is frequently used to look for patterns in the ideas and to consolidate the categories of ideas so action can be planned. If there are relationships between the ideas that have not been articulated, the interrelationship digraph can be used to bring out the patterns [3].

Extensions of brainstorming include brain-writing, imaginary brainstorming, mind mapping, and word/picture analogy development[2]. All of these techniques enhance the quality improvement effort by involving all the members of a team in creating the ideas for improving their work, and all these methods apply at many levels throughout the organization, from strategic planning by the executive team to process improvement in a quality circle, to health and safety improvement for all employees.

B. Left brain creativity

The introduction of TRIZ in the last decade has given us a left-brain creativity tool to use for creative problem solving when the right brain tools are not adequate, or not appropriate[4]. "TIPS" is the acronym for "Theory of Inventive Problem Solving," and "TRIZ" is the acronym for the same phrase in Russian. TRIZ was developed by Genrich Altshuller and his colleagues [4-8] in the former USSR starting in 1946, and is now being developed and practiced throughout the world [9].

II. TRIZ METHODOLOGY

A. Summary of the TRIZ research findings.

TRIZ research began with the hypothesis that there are universal principles of invention that are the basis for creative innovations that advance technology, and that if these principles could be identified and codified, they could be taught to people to make the process of invention more predictable. The research has proceeded in several stages over the last 50 years. Over 2 million patents have been examined, classified by level of inventiveness, and analyzed to look for principles of innovation. The three primary findings of this research are as follows:

    1. Problems and solutions were repeated across industries and sciences
    2. Patterns of technical evolution were repeated across industries and sciences
    3. Innovations used scientific effects outside the field where they were developed

All three of these findings are applied throughout the innovation and quality improvement process, to improve products, services, and the quality of management. These findings have been embodied in a variety of TRIZ tools, which are used in many different ways . The best-known tool is the 40 Principles of Problem Solving, and the accompanying contradiction matrix. The following example shows how the TRIZ method can help all members of an organization contribute to improvement of products, process, and services:

B. Example: The Automobile Airbag:

"Technical contradictions" are the classical engineering "trade-offs." The desired state can’t be reached because something else in the system prevents it. In other words, when something gets better, something else gets worse. Air bag examples of technical contradictions are found in the technology and in the social problems that surround the entire passenger protection situation. Examples:

  • If the threshold for deployment is set low, protecting belted occupants, more unbelted small people in the passenger seat are injured

  • If the threshold for deployment is set high, unbelted passengers are protected from air bag-caused injury, but belted passengers suffer more injury from the collision.

  • High power ("aggressive") deployment saves lives of average-sized drivers, but increases injuries to unbelted or small passengers.

  • Adding more sensors (and data processing) to customize the deployment to the circumstances, and thereby save lives of small and unbelted people, increases the complexity of the system.

  • Adding more sensors (and data processing) to customize the deployment to the circumstances, and thereby save lives of small and unbelted people, decreases the reliability of the system.
The TRIZ patent research classified 39 features for technical contradictions. Once a contradiction is expressed in the technical contradiction form (the trade-off) the next step is locate the features in the Contradiction Matrix. Fig. 1 is an extract of the matrix. (Sorry, Fig.1 cannot be displayed.) [9]

Find the row that most closely matches the feature or parameter that is improving in the "trade-off" and the column that most closely matches the feature or parameter that degrades. The cell at the intersection of that row and column will have several numbers, the identifying numbers for the Principles of Invention that are most likely, based on the TRIZ research, to solve the problem: that is, to lead to a breakthrough solution instead of a trade-off.

For example, consider the proposal to change the speed of inflation of the air bag, to reduce injuries to small occupants. The trade-off is that injuries in high speed accidents increase. Translating this into the TRIZ matrix terms, the parameter that improves is "Duration of action of a moving object" (Row 15) and the parameter that worsens is "Object-generated harmful effects" (Column 31). The cell at the intersection has the notation "21,39,16,22" which are the identifiers for four of the Principles of Invention. The first 2 are listed below, with airbag interpretations marked "‡"

Principle 21. "Skipping" means to conduct a process, or certain stages of the process (e.g. destructive, harmful or hazardous operations) at high speed.
  • Use a high speed dentist's drill to avoid heating tissue.
  • Cut plastic faster than heat can propagate in the material, to avoid deforming the shape.
    ‡Inflate the air bag faster than current practice, so that it is fully inflated when the small person impacts it.

    Principle 39. "Inert atmosphere" has two cases:
    A. Replace a normal environment with an inert one.
  • Prevent degradation of a hot metal filament by using an argon atmosphere.
    B. Add neutral parts, or inert additives to an object.
  • Increase the volume of powdered detergent by adding inert ingredients. This makes it easier to measure with conventional tools.
    ‡What does the damage is the encounter between the person and the air bag, before it is fully inflated. The bag acts "hard" because of its motion. So something that would "soften" the surface would be the equivalent of an "inert" material—it does not prevent the original purpose (inflate the bag and protect the person from hitting solid objects) but it cushions the blow from the bag itself. How can this be implemented? Change the structure of the bag—make it corrugated, or make it of filaments, or use multiple crushable layers. Change the "hardness" without changing the structure (this is the 2-stage inflation that has already been proposed.)

    C. Use of TRIZ in QFD

    Likewise, the other tools of TRIZ can be used in a straightforward way to improve products, services, systems, and to predict the improvements needed. One powerful technique for understanding customer needs and carrying them into production is Quality Function Deployment, QFD. The relationship between the tools of TRIZ and the tools of QFD are as shown in Fig. 2 (Sorry, Fig. 2 cannot be displayed) [4].

    QFD is used in the Strategic Planning, Product Development, and Process Improvement phases of quality improvement, and is frequently use in the Information and Analysis phase, when internal information users are considered as customers. TRIZ can be used with QFD to improve an organization’s product development process.

    For example, working from the top left-hand cell of the matrix in Fig. 2, the TRIZ tool called the "Ideal Final Result" is aids the product developer to create the QFD product planning matrix (sometimes called the "House of Quality.") The Ideal Final Result (IFR) is a jargon-free description of the objectives of the technical system. The planning matrix is a tool for gathering the customers needs and comparing them to the producing organization’s capabilities. Formulating the IFR helps the design team maintain the technology independence of the QFD planning matrix.

    In the automobile airbag case, the airbag itself does not appear in the statement of the ideal final result, which is "All occupants arrive safely at the destination." This kind of statement opens the way for many non-airbag solutions, and also for non-automotive solutions as well. Potential systems solutions include cars that avoid collisions, cars whose structure protects the occupants, highways that guide all vehicles to prevent collisions, etc., as well as airbag related systems that position the occupant for safe deployment of the airbag.

    A very powerful tool of QFD (second column in Fig. 2) is the visit to the "Gemba," which means the actual place where the product or service will be used. A TRIZ tool that can be used by itself, or in conjunction with others on the visit to the Gemba is the use of resources. The TRIZ practioner catalogs the objects, the fields and forces, and the environmental resources that are in the problem or in the neighborhood or environment of the problem, to develop efficient solutions to problems. For example, if the problem deals with transportation of objects, and the environment includes compressed air (present in most factories) and gravity (present in all terrestrial problems) then one family of solutions could include the use of compressed air for lateral or vertical transportation, and gravity for downward motion. Likewise, in any problem where DC electric power is present or potentially present (as rectified AC power), magnetic fields can be used in the problem solution, since a loop of electric current can be used to produce a magnetic field. [4][6]

    To continue the airbag example, resources in the problem are the fabric of the airbag, the inflating chemicals, the structure of the automobile, the force of the collision, the forces (both lateral and linear) of the deploying airbag, the passenger, the driver, the ambient air, the seat belt (in use or not), the object being collided with, etc. Just reading the list suggests a number of ways of changing the airbag system to reduce the probability of harm to the unbelted or small passengers.

    An example of the simultaneous use of many of the TRIZ tools has been developed by The Melroe Company, as part of a productivity improvement project for their Bobcat™ earth movers. They have demonstrated the use of TRIZ in QFD’s reliability deployment and parts selection phases [10][11]. Working with a supplier, they solved the problem of a hose and coupling that pulled apart, that had been a production problem for over 30 years. The TRIZ tools use of resources, functional analysis, trimming, contradiction resolution, and the ideal final result all contributed to the solution, which involved a simple geometrical change to the hose-nipple interface.

    III. CONCLUSION

    Creativity improvement enhances product development, process development, and quality improvement. Quality analysis tells us what customers want, what processes need, and what employees need, but creativity is needed to find ways to make these new products, services, systems, and processes happen.

    The TRIZ methodology is a systematic method for solving problems in all these areas. It can be applied by people with both right-brain and left-brain preferences, and works very well with teams that have both people with both strengths, since the analytical tools, such as conflict resolution, requires left-brain skills, but the development of the analogies between the standard TRIZ solutions and the specific situation of a particular problem require right-brain strengths.

    REFERENCES

    [1] W. Edwards Deming. The New Economics. Massachusetts Institute of Technology, Cambridge, MA, USA 1993.
    [2] Bob King and Helmut Schlicksupp. The Idea Edge. GOAL/QPC, Methuen, MA, USA 1998.
    [3] M. Brassard. The Memory Jogger II. GOAL/QPC, Methuen, MA, USA 1994.
    [4] Ellen Domb. "QFD and TRIZ/TIPS," Proceedings of the Third International Symposium on Quality Function Deployment, 1997, Linkoping, Sweden. Reprinted in The TRIZ Journal, http://www.triz-journal.com
    [5] E. Domb, K. Tate, R. King. TRIZ: An Approach to Systematic Innovation. Methuen, MA, USA. GOAL/QPC, 1997.
    [6] J. Terninko, A.Zusman, B.Zlotin. Step-by-Step TRIZ: Creative Solutions to Innovative Problems. Nottingham, NH USA Responsible Management,. 1997.
    [7] Victor Fey and Eugene Rivin: The Science of Innovation: A Managerial Overview of the TRIZ Methodology. Southfield, MI. USA. The TRIZ Group, 1997.
    [8] G. Altshuller. Creativity as an Exact Science. Translated by Anthony Williams. NY. Gordon & Breach Science Publishers, 1988.
    [9] The TRIZ Journal 1996-1998. http://www.triz-journal.com The matrix and the 40 principles can be downloaded from the July, 1997 issue, and the explanation of the features of the matrix can be downloaded from the Oct., 1998 issue.
    [10] L. S. Enerson. "Case Study: Supplier partnership uses TRIZ to improve connections." Proceedings of the TRIZ Conference of the 4th Annual Total Product Development Symposium, 1998.
    [11] E. Domb. "Report on the 1998 TRIZ Conference." The TRIZ Journal http://www.triz-journal.com, December, 1998.

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