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TRIZ: The Science of Systematic
Innovation
by Ellen Domb
*This article first appeared in the proceedings of the Portland
International Conference on the Management of Technology, August,
1999.
Abstract: TRIZ is the acronym for "Theory of Inventive Problem
Solving" in Russian. The TRIZ methodology was developed between
1946 and 1985, and is now in use world-wide. It is a systematic,
left-brain creativity method, and as such, is very well suited
to the development of new and improved products, services, and
systems. Examples of the use TRIZ in several situations will illustrate
the use of the tools of TRIZ.
I. INTRODUCTION
Much historical problem solving and innovation has been based
on an egalitarian assumption that if the people involved in some
specific area of work apply their knowledge of the work and their
knowledge of their customers to the improvement of that work,
they will be a success. But, Deming and other have repeatedly
taught that in any organizational improvement effort, the workers
(whether mangers or non-management employees) must be given training
to do the work they are asked to do. [1] For many quality and
productivity improvement activities, the only training in creativity
has been training in brainstorming.
A. Right brain creativity
Brainstorming is a method of creativity that was developed initially
for liberating people from their disciplined way of thinking,
to get them to look far-afield from conventional thinking, and
was originally used in the advertising industry. [2] Brainstorming
is a right brain activity; that is, it works best if the brainstorming
team uses the skills of the right side of their brains. The right
and left sides of the brain, for most people, have the characteristics
shown in Table I.
TABLE I.
PATTERNS OF THINKING FOR THE RIGHT AND LEFT SIDES OF THE BRAIN.
| Right Side |
Left Side |
| Pattern recognition |
Linear thinking |
| Pictorial thinking |
Logical thinking |
| Playful thinking |
Numerical thinking |
| Uninhibited thinking |
Judgmental thinking |
This is why the "rules of brainstorming" [3] advise
participants to draw pictures, to post all ideas on a wall, to
generate ideas continuously, not to criticize or praise another
persons ideas (since praise and criticism are both judgments,
and will suppress the right brain activity in favor of left brain
activity.) and to encourage continuous flow of ideas. At the end
of the brainstorming session ideas are sorted, duplicates are
removed, and criteria for the kind of ideas that can improve the
process under consideration (nominal group technique, prioritization
matrix, prototype studies) are applied. If there are many ideas,
the affinity diagram is frequently used to look for patterns in
the ideas and to consolidate the categories of ideas so action
can be planned. If there are relationships between the ideas that
have not been articulated, the interrelationship digraph can be
used to bring out the patterns [3].
Extensions of brainstorming include brain-writing, imaginary brainstorming,
mind mapping, and word/picture analogy development[2]. All of
these techniques enhance the quality improvement effort by involving
all the members of a team in creating the ideas for improving
their work, and all these methods apply at many levels throughout
the organization, from strategic planning by the executive team
to process improvement in a quality circle, to health and safety
improvement for all employees.
B. Left brain creativity
The introduction of TRIZ in the last decade has given us a left-brain
creativity tool to use for creative problem solving when the right
brain tools are not adequate, or not appropriate[4]. "TIPS"
is the acronym for "Theory of Inventive Problem Solving,"
and "TRIZ" is the acronym for the same phrase in Russian.
TRIZ was developed by Genrich Altshuller and his colleagues [4-8]
in the former USSR starting in 1946, and is now being developed
and practiced throughout the world [9].
II. TRIZ METHODOLOGY
A. Summary of the TRIZ research findings.
TRIZ research began with the hypothesis that there are universal
principles of invention that are the basis for creative innovations
that advance technology, and that if these principles could be
identified and codified, they could be taught to people to make
the process of invention more predictable. The research has proceeded
in several stages over the last 50 years. Over 2 million patents
have been examined, classified by level of inventiveness, and
analyzed to look for principles of innovation. The three primary
findings of this research are as follows:
1. Problems and solutions were repeated across industries and
sciences
2. Patterns of technical evolution were repeated across industries
and sciences
3. Innovations used scientific effects outside the field where
they were developed
All three of these findings are applied throughout the innovation
and quality improvement process, to improve products, services,
and the quality of management. These findings have been embodied
in a variety of TRIZ tools, which are used in many different ways
. The best-known tool is the 40 Principles of Problem Solving,
and the accompanying contradiction matrix. The following example
shows how the TRIZ method can help all members of an organization
contribute to improvement of products, process, and services:
B. Example: The Automobile Airbag:
"Technical contradictions" are the classical engineering
"trade-offs." The desired state cant be reached
because something else in the system prevents it. In other words,
when something gets better, something else gets worse. Air bag
examples of technical contradictions are found in the technology
and in the social problems that surround the entire passenger
protection situation. Examples:
- If the threshold for deployment is set low, protecting belted
occupants, more unbelted small people in the passenger seat are
injured
- If the threshold for deployment is set high, unbelted passengers
are protected from air bag-caused injury, but belted passengers
suffer more injury from the collision.
- High power ("aggressive")
deployment saves lives of average-sized drivers, but increases
injuries to unbelted or small passengers.
- Adding more sensors (and data processing) to customize the deployment
to the circumstances, and thereby save lives of small and unbelted
people, increases the complexity of the system.
- Adding more sensors (and data processing) to customize the deployment
to the circumstances, and thereby save lives of small and unbelted
people, decreases the reliability of the system.
The TRIZ patent research classified 39 features for technical contradictions.
Once a contradiction is expressed in the technical contradiction
form (the trade-off) the next step is locate the features in the
Contradiction Matrix. Fig. 1 is an extract of the matrix. (Sorry,
Fig.1 cannot be displayed.) [9]
Find the row that most closely matches the feature or parameter
that is improving in the "trade-off" and the column that
most closely matches the feature or parameter that degrades. The
cell at the intersection of that row and column will have several
numbers, the identifying numbers for the Principles of Invention
that are most likely, based on the TRIZ research, to solve the problem:
that is, to lead to a breakthrough solution instead of a trade-off.
For example, consider the proposal to change the speed of inflation
of the air bag, to reduce injuries to small occupants. The trade-off
is that injuries in high speed accidents increase. Translating this
into the TRIZ matrix terms, the parameter that improves is "Duration
of action of a moving object" (Row 15) and the parameter that
worsens is "Object-generated harmful effects" (Column
31). The cell at the intersection has the notation "21,39,16,22"
which are the identifiers for four of the Principles of Invention.
The first 2 are listed below, with airbag interpretations marked
"‡"
Principle 21. "Skipping" means to conduct a process, or
certain stages of the process (e.g. destructive, harmful or hazardous
operations) at high speed.
Use a high speed dentist's drill to avoid heating tissue.
Cut plastic faster than heat can propagate in the material,
to avoid deforming the shape.
‡Inflate the air bag faster than current practice, so that it
is fully inflated when the small person impacts it.
Principle 39. "Inert atmosphere" has two cases:
A. Replace a normal environment with an inert one.
Prevent degradation of a hot metal filament by using an argon
atmosphere.
B. Add neutral parts, or inert additives to an object.
Increase the volume of powdered detergent by adding inert ingredients.
This makes it easier to measure with conventional tools.
‡What does the damage is the encounter between the person and
the air bag, before it is fully inflated. The bag acts "hard"
because of its motion. So something that would "soften"
the surface would be the equivalent of an "inert" materialit
does not prevent the original purpose (inflate the bag and protect
the person from hitting solid objects) but it cushions the blow
from the bag itself. How can this be implemented? Change the structure
of the bagmake it corrugated, or make it of filaments, or
use multiple crushable layers. Change the "hardness"
without changing the structure (this is the 2-stage inflation
that has already been proposed.)
C. Use of TRIZ in QFD
Likewise, the other tools of TRIZ can be used in a straightforward
way to improve products, services, systems, and to predict the
improvements needed. One powerful technique for understanding
customer needs and carrying them into production is Quality Function
Deployment, QFD. The relationship between the tools of TRIZ and
the tools of QFD are as shown in Fig. 2 (Sorry, Fig. 2 cannot
be displayed) [4].
QFD is used in the Strategic Planning, Product Development, and
Process Improvement phases of quality improvement, and is frequently
use in the Information and Analysis phase, when internal information
users are considered as customers. TRIZ can be used with QFD to
improve an organizations product development process.
For example, working from the top left-hand cell of the matrix
in Fig. 2, the TRIZ tool called the "Ideal Final Result"
is aids the product developer to create the QFD product planning
matrix (sometimes called the "House of Quality.") The
Ideal Final Result (IFR) is a jargon-free description of the objectives
of the technical system. The planning matrix is a tool for gathering
the customers needs and comparing them to the producing organizations
capabilities. Formulating the IFR helps the design team maintain
the technology independence of the QFD planning matrix.
In the automobile airbag case, the airbag itself does not appear
in the statement of the ideal final result, which is "All
occupants arrive safely at the destination." This kind of
statement opens the way for many non-airbag solutions, and also
for non-automotive solutions as well. Potential systems solutions
include cars that avoid collisions, cars whose structure protects
the occupants, highways that guide all vehicles to prevent collisions,
etc., as well as airbag related systems that position the occupant
for safe deployment of the airbag.
A very powerful tool of QFD (second column in Fig. 2) is the visit
to the "Gemba," which means the actual place where the
product or service will be used. A TRIZ tool that can be used
by itself, or in conjunction with others on the visit to the Gemba
is the use of resources. The TRIZ practioner catalogs the objects,
the fields and forces, and the environmental resources that are
in the problem or in the neighborhood or environment of the problem,
to develop efficient solutions to problems. For example, if the
problem deals with transportation of objects, and the environment
includes compressed air (present in most factories) and gravity
(present in all terrestrial problems) then one family of solutions
could include the use of compressed air for lateral or vertical
transportation, and gravity for downward motion. Likewise, in
any problem where DC electric power is present or potentially
present (as rectified AC power), magnetic fields can be used in
the problem solution, since a loop of electric current can be
used to produce a magnetic field. [4][6]
To continue the airbag example, resources in the problem are the
fabric of the airbag, the inflating chemicals, the structure of
the automobile, the force of the collision, the forces (both lateral
and linear) of the deploying airbag, the passenger, the driver,
the ambient air, the seat belt (in use or not), the object being
collided with, etc. Just reading the list suggests a number of
ways of changing the airbag system to reduce the probability of
harm to the unbelted or small passengers.
An example of the simultaneous use of many of the TRIZ tools has
been developed by The Melroe Company, as part of a productivity
improvement project for their Bobcat earth movers. They
have demonstrated the use of TRIZ in QFDs reliability deployment
and parts selection phases [10][11]. Working with a supplier,
they solved the problem of a hose and coupling that pulled apart,
that had been a production problem for over 30 years. The TRIZ
tools use of resources, functional analysis, trimming, contradiction
resolution, and the ideal final result all contributed to the
solution, which involved a simple geometrical change to the hose-nipple
interface.
III. CONCLUSION
Creativity improvement enhances product development, process development,
and quality improvement. Quality analysis tells us what customers
want, what processes need, and what employees need, but creativity
is needed to find ways to make these new products, services, systems,
and processes happen.
The TRIZ methodology is a systematic method for solving problems
in all these areas. It can be applied by people with both right-brain
and left-brain preferences, and works very well with teams that
have both people with both strengths, since the analytical tools,
such as conflict resolution, requires left-brain skills, but the
development of the analogies between the standard TRIZ solutions
and the specific situation of a particular problem require right-brain
strengths.
REFERENCES
[1] W. Edwards Deming. The New Economics. Massachusetts
Institute of Technology, Cambridge, MA, USA 1993.
[2] Bob King and Helmut Schlicksupp. The Idea Edge. GOAL/QPC,
Methuen, MA, USA 1998.
[3] M. Brassard. The Memory Jogger II. GOAL/QPC, Methuen, MA,
USA 1994.
[4] Ellen Domb. "QFD and TRIZ/TIPS," Proceedings of
the Third International Symposium on Quality Function Deployment,
1997, Linkoping, Sweden. Reprinted in The TRIZ Journal, http://www.triz-journal.com
[5] E. Domb, K. Tate, R. King. TRIZ: An Approach to Systematic
Innovation. Methuen, MA, USA. GOAL/QPC, 1997.
[6] J. Terninko, A.Zusman, B.Zlotin. Step-by-Step TRIZ: Creative
Solutions to Innovative Problems. Nottingham, NH USA Responsible
Management,. 1997.
[7] Victor Fey and Eugene Rivin: The Science of Innovation: A
Managerial Overview of the TRIZ Methodology. Southfield, MI. USA.
The TRIZ Group, 1997.
[8] G. Altshuller. Creativity as an Exact Science. Translated
by Anthony Williams. NY. Gordon & Breach Science Publishers,
1988.
[9] The TRIZ Journal 1996-1998. http://www.triz-journal.com The
matrix and the 40 principles can be downloaded from the July,
1997 issue, and the explanation of the features of the matrix
can be downloaded from the Oct., 1998 issue.
[10] L. S. Enerson. "Case Study: Supplier partnership uses
TRIZ to improve connections." Proceedings of the TRIZ Conference
of the 4th Annual Total Product Development Symposium, 1998.
[11] E. Domb. "Report on the 1998 TRIZ Conference."
The TRIZ Journal http://www.triz-journal.com, December, 1998.
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